Pallet rack roll forming machine is a continuous, automated production line that manufactures the key structural components of warehouse storage systems—primarily upright columns and support beams—through a cold roll forming process.It transforms high-strength steel coils into precise, durable profiles with consistent cross-sections.
Pallet rack roll forming machine working flow
Uncoiling → Leveling → Roll forming system→ Punching system→ Cutting system → Products receiving table
| Heavy rack roll forming machine main parameters | |
| Forming Rollers | 19rollers |
| Roller Material | Cr12 mold steel, vacuum quenching treatment, hardness HRC58–62 |
| Main Shaft Diameter | Finished diameter Ø90 mm |
| Main Shaft Material | 45# steel with quenching and tempering treatment |
| Motor Power | 11 kW *2 motors, K97 series hard-tooth gearbox |
| Transmission | Gearbox drive, coupled with universal couplings |
| Machine Frame | Cast iron archway 48 |
| Servo Punching | Non-stop servo punching,dual-module reverse punching |
| Cutting Method | Flying tracking saw cutting (with scrap) |
| Discharge Table | 3 m × 2 Pieces, roller-type support |
| Forming Thickness | 1.5-2.5mm |
| Forming Speed | 10-15m/min |
| Inverter | Delta brand |
| LCD Screen | Display Control Electric |
| Low-Voltage Electrical Components | Delixi or Chint |
| Hydraulic System | 5.5Kw |
| Bearings | Harbin Bearings |
| Reducer | Ruibofeng Reducer Co., Ltd. |
| Decoiler | Motorized decoiler with hydraulic expanding mandrel, load capacity 5 tons Inner diameter: 480–520 mm Max. outer diameter: 1600 mm |
| Leveling Section | 1.5 rollers 2. Leveling shaft diameter 70 mm 3. Material 40Cr high frequency quenching |
Pallet rack roll forming machine each part photos showing
The upright rack roll forming machine features
| Process | Uncoils, punches (for connector holes), incrementally forms via tandem rollers, and cuts to length. |
| Output | Produces upright frames (with standardized teardrop or keyhole slots) and beams (with welded end connectors) for pallet racking systems. |
| Advantages | High-speed production, consistent quality, material efficiency, and the ability to produce various profiles with quick tooling changeovers. |
| Application | Essential for manufacturing selective, drive-in, and cantilever racking systems used in logistics and industrial storage. |
