Rack roll forming machine produce different sizes and thickness for both light upright and heavy upright.
Pallet Rack Uprights/Upright Rack Roll Forming Machine is designed to make the upright in batch fully automatically. Featuring a 3″x 3″ standard column design and 5″ x 8″ base plate. Regular duty uprights are constructed of 16 gauge steel with a 16,100 lbs. capacity. Heavy duty uprights feature 14 gauge steel construction with a capacity of 23,300 lbs. (regular and heavy duty capacities based on 36″ maximum shelf spacing). Uprights utilize a bolt together design for easy component replacement. Beams can be adjusted every 2″. Upright Rack(also called Uprights or Upright Columns) vary in size and design depend on the load capacity and styles. Such as L Shape ( Light Capacity), C Shape (Medium Capacity), Special C Type for heavy Capacity. Holes(Tear Drop Design) and slots are punched during producing so that the load beams can be mounted into the Upright Racks. The heavy Upright Racks thickness up to 2.5mm.
Rack upright roll forming machine working flow
Uncoiling → Leveling → Roll forming system→ Punching system→ Cutting system → Products receiving table
| Rack roll forming machine main parameters | |
| Forming Rollers | 19rollers |
| Roller Material | Cr12 mold steel, vacuum quenching treatment, hardness HRC58–62 |
| Main Shaft Diameter | Finished diameter Ø90 mm |
| Main Shaft Material | 45# steel with quenching and tempering treatment |
| Motor Power | 11 kW *2 motors, K97 series hard-tooth gearbox |
| Transmission | Gearbox drive, coupled with universal couplings |
| Machine Frame | Cast iron archway 48 |
| Servo Punching | Non-stop servo punching,dual-module reverse punching |
| Cutting Method | Flying tracking saw cutting (with scrap) |
| Discharge Table | 3 m × 2 Pieces, roller-type support |
| Forming Thickness | 1.5-2.5mm |
| Forming Speed | 10-15m/min |
| Inverter | Delta brand |
| LCD Screen | Display Control Electric |
| Low-Voltage Electrical Components | Delixi or Chint |
| Hydraulic System | 5.5Kw |
| Bearings | Harbin Bearings |
| Reducer | Ruibofeng Reducer Co., Ltd. |
| Decoiler | Motorized decoiler with hydraulic expanding mandrel, load capacity 5 tons Inner diameter: 480–520 mm Max. outer diameter: 1600 mm |
| Leveling Section | 1.5 rollers 2. Leveling shaft diameter 70 mm 3. Material 40Cr high frequency quenching |
Rack upright roll forming machine photos showing
Specialized & Emerging Applications For rack roll forming machine
| Shelf Panels | This equipment produces shelf panels for supermarkets, warehouses, and other similar applications. It can process shelves of varying widths. |
| Uprights/Posts | The vertical support columns for manufacturing shelving are typically punched in-line to allow for later height adjustments. |
| Rack Beams | Produces main load-bearing components for connecting columns, load-bearing shelves, or pallets. |
| Pallet Racking | This type of racking is used to manufacture pallet-bearing racks, drive-in racks, and similar systems. These racks have high load-bearing capacity and high storage density. |
| Tool Racks | Specialized storage equipment for manufacturing heavy molds that can withstand hundreds of kilograms to several tons. |
